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Processes of this kind, often accumulate large amounts of dust and material, which must be reliably extracted to protect man and machine. Through our modular design, we construct indivudual extraction systems for almost any process and material, without loosing the economical aspect. The producer range of ULMATEC includes capturing elements such as the extraction table ATM, industrial deduster with cartridge filters (type IEP) or with hose filters (type IES).
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During a dry extraction process, the material is collected directly via a collection element (e.g. extraction arm) and guided into the cyclone pre-separator via a flow-optimized piping system. A significant quantity of the dust can already be discharged at this stage. The remaining fine dust is completely separated by various filter media. For oily or greasy materials, we also use a precoating unit, which coats the filters with a protective layer at regular intervals to ensure the required degree of separation and to prevent the filters from becoming blocked/stuck.
Deposits in the piping system and plant are prevented by means of a constant air velocity of >20 m/s (monitoring by means of negative pressure and volumetric flow measurement). We also construct all plant components so that they are free from ignition sources, ATEX/TÜV (Technical Inspection Association, Germany)-compliant and completely conductive (zone-free operation). However, if a spark does manage to reach the filter unit, sensors automatically trigger the integrated extinguishing mechanisms (powder or CO2) and the plant shuts down.
The NAS wet separator is designed to separate all those materials that are difficult or impossible to separate using a dry procedure. When processing aluminum, for example, explosive dust is formed, which has to be safely bound and separated. The material is transported via the intake nozzle to the mixer, where it is bound in a generated water vortex and discharged via a container or drain cock. The extracted dust undergoes a multiphase filtration process and is reliably separated. The purified air can then be fed back into the space.
Optimally coordinated components guarantee maximum performance with low energy consumption. This makes the ULMATEC wet separator one of the most reliable solutions for handling combustible or explosive materials. Watch the product video!
The extraction tables of our ATM series capture and filter several of materials such as fog, smoke or chips, which can be created during processes like grinding, cutting or welding. The extraction can be done through the undertable, back wall or the additional side walls.
The discharge can be extracted directly through a pipe system or into a lockable bucket. Through the flow-optimized cone design, deposits in the lower area of the table are minimized. As well as the required air volume and the energy costs are reduced.
Due to the modular design and different sizes, each table is configured specific for the process and the customer. The generous legroom in combination with the hydraulic height adjustment makes the ATM a comfortable and ergonomic workplace for numerous processes.